High-efficiency continous waste tyre crumb rubber machinery
Main parts and function:
---two heating rooms and indirect heating.
---4 new design condensers to convert the oil gas into oil.
3.Waste gas purifying system
---its function is to remove the acids, bad smell and dust from the waste gas, so the gas will be more clean and environmental friendly.
4.Smoke purifying system
---its function is to remove the acids,bad smell and dust from the smoke, so the smoke into the air will be clean and no pollution.
5.Carbon black discharging system
---we adopt the whole sealed automatic discharging system to ensure no carbon black flying out,so the whole process is no pollution at all.
1.You just need preheat at the first time when the machine start producing.And then the machine can produce lasting for 20days without stop.Because it can use the waste gas to heat the chamber,no need other energy.
2.The most capacity can reach 30T/D,much bigger than other kind of plant.It is fully-automatic and fully–continuous.
3.New design of vertical condensers.you can get high oil yield,good oil quality,high profit.
4.The carbon black and steel discharging is easier.The carbon black and big size steel can discharge when the chamber is hot needn’t cooling down.Very save energy.
5.Low requirement on the raw materials,no need tiny granule,10cm pieces acceptable for smooth running
Suitable Raw Materials<=5cm
Small pieces of Waste tyre,rubber,waste plastic<=10cm
Fully Continuous Opreation
Loading and discharging
Fully automatic feeding and discharging under high temperature at same time
Slightly Negative Pressure
Oil Yield of tyres
Reactor Rotation Speed
Type of Drive
Main Reactor Weight(Mt)
Installation Space Required
a: Adopting automatic submerged-arc welding technology
b: All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and the welding shape.
c: Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc.
d: Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarming system.
a: Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke
b: Smell during operation: Fully enclosed during the operation
c: Water pollution: No pollution at all.
d: Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.
SHANGQIU JINPENG INDUSTRIAL CO. LTD is found in 1985, as the first domestic professional insititute in the recycling and utilization of solid wastes (waste plastics, waste tyres, waste rubber), is a technology
innovative domenstration enterprise involving scientific research, development, manufacture and sales together.
Nowadays, it covers an area of 113220.00 square meters, with annual sales amount about 300 sets, total sales revenue about 180 million RMB per year, including 16 million USD export oriented.Our machines now is running in Albania, Afghanistan, Brazil, Isreal, Lebanon, Mexico, Poland, Spain, Saudi Arabia, Thailand, Turkey, ect
1. How to deal with the waste gas?
The extra waste gas could not be emitted directly in the air, as it would get accumulated in the surroundings, and even a single spark can lead to blast. The waste gas is transferred back to the heating chamber to heat the reactor as fuel. During this period, the whole plant only cost little coal. It is hard to store this waste gas, because this gas is coming together with the tyre oil gas. The cost for storing this waste gas is more than the profit this waste gas can give. So usually this waste gas is burnt for heating the reactor.Waste tyre pyrolysis plant
2. Carbon black gets accumulated at its oil-out pipe. How it can be auto-shifted to the store?
In the reactor, there is weld spiral plate on inwall. When one batch finished, cool down the reactor for several hours. Open the carbon black slag door, let the reactor rotating in the opposite way, the carbon black will be transferred out automatically. Then you can dig a pool beside the carbon black door, the carbon black will drop into the poor, then you can use the spiral carbon black dregs machine to help.
3. They say that oil should be removed from the tank before running next batch. Then whether another oil tank is required so that we can produce continuously?
Yes, they are right, the oil shall be pumped out before running next batch. We provide the oil pump. For the oil tanks, we can’t provide very big one, because the containers don’t have enough space. The customer need to prepare one big oil tanks by himself. Waste tyre pyrolysis plant
4. What is the application of raw carbon black?
Usually, the carbon black is sold out directly as rough carbon black. Or the carbon black can be refined again, become good carbon black with a higher mesh.
5. What about the steel wire? How to remove it?
Steel removal is a big question, as it gets entangled in the reactor. Now, the steel is easy to be out. When the carbon black finish discharging there is only bunches waste steel inside the reactor. Then pull it out. You can use the steel wire hook in the auto feeder, it is very convenient.
If you have any problems pls fell free to contact me !
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